To provide critical technical and operational support for the R&D laboratory. This role is responsible for setting up, conducting, and analyzing experiments and tests on prototypes, materials, and components. The Technical Lab Engineer ensures the lab operates safely, efficiently, and in compliance with standards, generating reliable data to drive design decisions and product validation.

Duties & Responsibilities

1. Set up, calibrate, operate, and maintain laboratory equipment, instruments, and test rigs (e.g., environmental chambers, data acquisition systems, tensile testers, fluid flow benches).

2. Develop and execute detailed test plans, procedures, and protocols based on engineering requirements from Design and Product Engineers.

3. Conduct hands-on testing of prototypes, materials, and components for performance, durability, reliability, and safety.

4. Accurately collect, record, and organize experimental data using lab notebooks and digital systems.

5. Perform preliminary data analysis, create test reports, and present findings clearly to the engineering team.

6. Fabricate and assemble prototype components and test fixtures using basic workshop tools, 3D printers, and light machining equipment.

7. Ensure all laboratory activities are conducted in strict accordance with safety protocols, quality standards (ISO/IEC 17025), and regulatory guidelines.

8. Maintain accurate calibration, maintenance, and safety logs for all lab equipment.

9. Manage laboratory inventory, including ordering supplies, chemicals, and spare parts, while ensuring proper storage and handling.

10. Serve as the primary point of contact for laboratory safety, conducting regular inspections and promoting a strong safety culture.

11. Provide direct technical support to R&D engineers in designing experiments and troubleshooting test setups.

12. Collaborate with cross-functional teams (Design, Quality, Manufacturing) to support failure analysis and root-cause investigations.

13. Contribute to the development and improvement of lab capabilities, test methods, and standard operating procedures (SOPs).

14. Document lab processes and create work instructions for equipment use and testing methodologies.

Supervisory Responsibilities

This position does not have direct supervisory responsibilities. May oversee the work of lab technicians or interns on specific tasks/projects.

Job related Hazards

S.No. Job Hazard Precautions & Control Measures PPE if any

1 Chemical Exposure Use of fume hoods, proper ventilation, and strict adherence to Material Safety Data Sheets (MSDS/SDS) for handling, storage, and disposal. Mandatory chemical safety training. Safety glasses/goggles, lab coat, chemical-resistant gloves, respirator (as required)

2 Electrical Hazards (High Voltage/Current) Regular inspection of test equipment and cables. Use of insulated tools. Adherence to Lock-Out/Tag-Out (LOTO) procedures when servicing equipment. Voltage-rated gloves, insulated mats, safety glasses

3 Mechanical & Pinch Point Hazards Training on all powered equipment (drills, saws, lathes). Use of machine guards. Clear operational procedures. Safety glasses, hearing protection, closed-toe shoes, no loose clothing/jewelry

4 Thermal Hazards (Hot/Cold Surfaces, Cryogenics) Use of insulated gloves, tongs, and face shields when handling items from ovens, furnaces, or liquid nitrogen. Clear signage and barriers. Heat-resistant gloves, face shield, cryogenic gloves, apron

5 Noise & Vibration Implementation of engineering controls where possible. Limiting exposure time and establishing hearing protection zones for loud equipment. Ear plugs or earmuffs

6 Sharp Objects & Projectiles Proper handling and storage of cutting tools. Use of safety shields on high-pressure or rotational test rigs. Cut-resistant gloves, face shield (for grinding/machining)

Skills

EDUCATION, QUALIFICATIONS & EXPERIENCE LEVEL

-Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, Physics, or a related engineering/technical field.

-Minimum of 2+ years of hands-on experience in a testing laboratory, R&D facility, or similar technical environment.

-Experience with data acquisition systems (e.g., LabVIEW, NI DAQ) and sensor instrumentation is highly desirable.

KNOWLEDGE, SKILLS & ABILITIES REQUIRED

-Strong practical, hands-on skills with mechanical, electrical, and electronic lab equipment.

-Solid understanding of experimental methods, metrology, measurement uncertainty, and statistical data analysis.

-Ability to read and interpret engineering drawings, schematics, and test standards.

-Excellent problem-solving skills and meticulous attention to detail.

-Strong organizational skills for managing multiple tests, equipment, and data records.

-Proficient verbal and written communication skills for technical reporting.

-Fundamental knowledge of health, safety, and environmental (HSE) practices in a lab setting.

COMPUTER EQUIPMENT AND SOFTWARE REQUIREMENTS

-Microsoft Office Suite (Excel for data analysis, Word for reports)

-Data Acquisition & Control Software (e.g., LabVIEW)

-Statistical Analysis Software (e.g., Minitab, JMP)

-CAD Software (Basic proficiency for reviewing drawings, e.g., SolidWorks Viewer, AutoCAD)