QA/QC (Quality Assurance/Quality Control) role in Oil & Gas ensures all operations, materials, and equipment meet strict industry codes (API, ISO, etc.), safety standards, and project specifications through planning, inspections (welding, NDT, pressure tests), documentation (NCRs, reports), audits, and vendor management, preventing costly failures and ensuring compliance from design to commissioning. Key duties involve developing Quality Plans, witnessing tests, managing non-conformances, coordinating with subcontractors, and ensuring traceability of critical components.
Key Responsibilities:
- Quality Planning & Implementation: Develop and implement Project Quality Plans (PQPs) and Inspection & Test Plans (ITPs).
- Inspection & Surveillance: Conduct site inspections for welding, piping, structural work, equipment, and pressure testing.
- Documentation & Reporting: Manage Non-Conformance Reports (NCRs), Corrective Action Requests (CARs), test records, and traceability documents.
- Compliance & Auditing: Ensure adherence to codes (API, ASME) and standards (ISO 9001), and support internal/external audits.
- Coordination: Liaise with clients, construction teams, and subcontractors; manage QC personnel.
- Verification: Verify material certificates (MTCs), welder qualifications, and equipment calibration.
Core Areas of Focus:
- Welding: Inspect fit-up, witness procedures (WPS/WPQR), monitor consumables, and oversee NDT (RT, UT, MPI).
- Pressure Testing: Witness hydrotesting, review test packs, and verify calibrated gauges.
- Documentation: Ensure completeness and accuracy for project handover (As-Built).
Skills
Typical Requirements:
- Engineering degree or relevant technical qualification.
- Experience in oil & gas construction or operations.
- Knowledge of industry codes (API, NACE) and standards (ISO).
- Certifications like ISO 9001 Lead Auditor or NDT/DS1/NS2 training (preferred).